How to make a Cosmetics Glass Bottle Packaging

2025-02-11

                                                             How to make a Cosmetics Glass Bottle Packaging.

1. Empty Glass Bottle Quality Inspection (Post-Printing)
    Conduct initial quality check (IQC) on spray-painted/printed bottles:
    1). Verify color accuracy, print alignment, and coating uniformity.
    2). Check for defects: scratches, bubbles, or uneven surfaces.



2. Cleaning & Preparation
   Water washing cleaning:
   Remove dust, oil residues, and static charges
   Use deionized water + food-grade detergent (pH-neutral) to wash the outside surface of glass bottle, then dry in Class 100K cleanroom environment:
   Compressed air blow-off + infrared drying tunnel
   Final inspection under UV light for contaminants



3. Surface Spraying
    Spraying: Spray a uniform layer of water-based paint on the surface of glass bottle. After the sprayed product is leveled, preheated, and dried, the coating is solidified,
    which plays a decorative and protective role on the glass bottle; various spraying effects can enhance the appearance of the product.
    Process flow: bottle loading → bottle wiping - flame treatment - electrostatic dust removal → spraying - preheating → solidification → cooling → bottle unloading → packing



4. Silkscreen printing
    Silk screen printing is a process in which a silk screen film is used as the pattern to be printed on a screen made of polyester mesh or steel mesh. After exposure and development,
    a silk screen pattern is formed. The silk screen ink penetrates through the screen under the pressure of the scraper to form a concave and convex three-dimensional pattern on the bottle.



5. Contents Filling Process
   1). Equipment Setup
   Calibrate filling machines (piston/volumetric type)
   Install product-specific nozzles (stainless steel 316L)
   Verify filling accuracy (±1% tolerance)
   2). Filling Operations
   Nitrogen purging (for oxygen-sensitive formulations)
   Sequential filling stages:
   Primary filling: 90% capacity
   Vacuum settling: Eliminate air bubbles
   Top-up filling: Reach target net weight
   Immediate torque-controlled capping/closure application






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